ELVES Falath EXP Aero Carbon Road Disc Framesets UCI Approved

Building upon the global success of the Falath Evo, Elves Bikes research and development team have launched their latest aero frame, the Falath EXP utilising next-generation industry technology, with a focus on shock-absorbing performance, comfort, strength and aerodynamic efficiency.

At the core of the Falath EXP’s design philosophy sits an integrated aerodynamic suspension design of the rear seat stay. A topology optimisation algorithm is employed for frame structural design which simultaneously optimises both aerodynamic performance and suspension capabilities.

The Inverted Triangle Airflow Channel (ITAC), is a meticulously engineered rear triangle that is formed by the seat stay and seat tube creating an airflow channel that minimises wind resistance, reduces drag coefficient and turbulence, allowing riders to achieve improved overall performance.

Beyond aerodynamics, the inverted triangle structure creates controlled vertical flexible movement of the integrated seat post, whilst retaining superior structural strength, stability and stiffness distribution across the frame. In real world riding, this vertical movement is designed to absorb road vibrations, especially on uneven terrain, resulting in a smoother, more comfortable riding experience without the requirement to compromise stiffness & performance by incorporating unnecessary flex into the wider frame. To further enhance the EXP’s rider appeal, the frame has been designed with tyre clearance of up to 32c providing enhanced grip, comfort and speed on today’s roads.

Engineered with high-tensile Japanese Toray T800 carbon fibre, reinforced with T1000 in key performance areas such as the bottom bracket and headtube, and combined with its inverted triangle structure, the Falath EXP has been designed to optimise stress distribution, durability, aerodynamics and overall stiffness, resulting in superior power transfer in high-intensity riding conditions. To enhance the structural integrity of the frame, the Elves have utilised the EPS and latex bladder moulding process in the production of the Falath EXP. This advanced technique results in a smoother internal frame structure by eliminating folds, lines, and creases, ensuring more uniform walls and ultimately creating a stronger, more durable frame.

In collaboration with DSD, our design house in Hong Kong, and guided by invaluable customer insight, the Falath EXP 2025 debuts in seven modern colourways. Our philosophy is rooted in a deep understanding of unmet rider needs, which has shaped our commitment to accessibility and personalisation. As such, custom-painted frames, which remain at the heart of our vision, will be available for no additional cost.

Available in sizes 45cm, 49cm, 52cm 55cm and 58cm the Falath EXP features complementary accessories including a choice of either a T47-24mm Shimano compatible, T47-28.99mm SRAM DUB or T47-30mm bottom bracket. Further the Falath EXP will be supplied, as standard, with the headset, handlebars spacers, two derailleur hangers, thru axles, Di2 battery holder and internal cable dampeners.

At Elves, your safety is our top priority, setting our brand apart by consistently exceeding industry standards. Like all our high-quality products, the Mori Aerox frame is backed by a 5-year global warranty, while our handlebars and wheelsets come with a 2-year warranty, and saddles are covered for one year.

Inspired by you and created by us, Elves Bikes are committed to producing exceptional quality frames and bikes at affordable prices globally. Our aim is to challenge the price point for performance and close the industry gap, ensuring that our riders are not making the tough choice between quality or cost, we assure our customers of both.

 

Functional Integration for Competitive Road Cycling
The ELVES Falath EXP Aero Carbon Road Disc Frameset targets professional and amateur cyclists requiring a high-performance carbon road bike frame for sale that balances speed and ride quality. Designed to meet the demands of aerodynamic road racing, the frameset appeals to teams and manufacturers focused on road bike frame carbon solutions with optimized stiffness and power transfer. Its compatibility with mechanical and electronic 10/11/12-speed groupsets, alongside internal cable routing and seat post integration, facilitates system-level assembly and customization, making it an adaptable platform for elite competition and precision bike builds.

Advanced Carbon Construction and Aerodynamic Engineering
Featuring high-tensile Japanese Toray T800 carbon fibre with selective T1000 reinforcement, the frame achieves a lightweight yet rigid architecture. The innovative Inverted Triangle Airflow Channel (ITAC) in the rear triangle reduces drag while maintaining controlled vertical compliance through the integrated seat post. Manufacturing utilizes EPS and latex bladder moulding, ensuring smooth internal surfaces that enhance structural integrity. The design geometry accommodates tyres up to 32c width for improved grip and comfort without aerodynamic penalties. These features, combined with supplied components such as threaded T47 bottom brackets and thru-axles, establish an advanced tt bike frame engineered for superior race-day performance and durability.

Applications Within High-Performance Road and Time Trial Disciplines
This certified UCI-approved frameset is suitable for integration into professional road race and time trial builds requiring aerodynamic enhancements and system compatibility. Its adaptability to electronic Di2 setups and mechanical shifting, alongside robust cable management and headset provisions, supports efficient maintenance and upgrades. The frameset serves manufacturers and teams focusing on advanced rigid triathlon bike frames or Time Trial bike frames, where aerodynamic gains translate into competitive advantage. Custom paint options further provide OEM and ODM partners flexibility in market differentiation while maintaining rigorous engineering standards.


Product Advantages

Structural Precision and Modular Design Benefits
The ELVES Falath EXP frameset incorporates a refined carbon layup combining Toray T800 and T1000 fibres strategically to optimize stiffness-to-weight ratios, relevant for high-stress zones such as the bottom bracket and headtube. The integrated Inverted Triangle Airflow Channel rear triangle exemplifies aerodynamic innovation, facilitating smooth airflow with minimal drag while maintaining chassis compliance. The adoption of EPS and latex bladder moulding techniques enhances internal wall smoothness, reinforcing durability and extending fatigue life. Modular design elements such as a customizable threaded T47 bottom bracket and accommodation for widely used 10/11/12-speed groupsets elevate system compatibility, simplifying integration across various build configurations of bike frames for sale.

Enhanced Performance and Operational Efficiency
End users benefit from the frame’s stiffness, translating into precise power transfer and responsive handling under varied race conditions. The supported tyre clearance of up to 32c accommodates modern performance rubber for improved grip and comfort without aerodynamic compromise. Complete internal cable routing reduces maintenance complexity and enhances system reliability, while compatibility with mechanical and electronic drivetrain solutions enables versatile component selection. The inclusion of all essential hardware expedites assembly, reducing time to market or race readiness. Collectively, these features enhance operational efficiency and deliver quantifiable performance advantages in professional cycling environments utilizing advanced triathlon bicycle technology.

Falath EXP Specification Overview:

Bundle Deals Available (please scroll down for the offers

1. Falath EXP Frameset + TH50D wheels + Free AeroEvo Handlebars
2. Falath EXPl Frameset + 50% off AeroEvo Handlebars
3. Falath EXP Frameset + TH50D wheels + 50% off AeroEvo Handlebars + 70% off Osse Pro 3D Printed Saddle
4. Falath EXP Frameset + AeroEvo Handlebars + Free Osse Pro 3D Printed Saddle
5. Falath EXP + 50% off AeroEvo Handlebars + 20% off AeroExt Bars
6. Falath EXP Frameset + TH50D wheels + Free AeroEvo Handlebars + 20% off AeroExt Bars